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From a simple sketch on a piece of scrap paper to completion, our office remodeling project has been a long job.  Both inside and out we have remodeled to turn this old police station built around 1940 – 1950 into a working office and showroom.

Just this past week our awning style Bahama shutters and window boxes were installed and today the window box planters were filled with beautiful ivy geraniums from a nursery close to us called Miller’s Greenhouses.  Millers has a wonderful selection.  Still family owned, they have been in business since 1835!  The geraniums for our flower boxes will be wintered over inside the office windows for us to enjoy.  Come next Spring all we will need to do is pop them back in the planters.

The Bahama Awnings were a smart solution in helping to keep our office a bit cooler to save energy during the hot summer months since the Southern full sun exposure bakes the building and the pavement that surrounds-  And with flowers at the windows and shrubbery by the entrance we have heat absorbing benefits but best of all they are simply beautiful.

We still have a bit more to go but the neighbors are already giving us a thumbs up!

bahamas shutters

Kestrel’s Bahama Awning style shutters provide our office shade keeping it cooler inside.  The view of the window flower boxes is enjoyed from both inside and out- for more information please contact us.

Many neat things happen in July…

With just the right amount of sun and rainfall, corn stalks are knee high by the fourth of July…

County Fair evenings end the day…

And of course, Red White and Blue flags & fireworks for July 4th picnic celebrations for Independence Day are fun for all…

American Kestrel and United States Flag

Have a great and safe celebration.

-JAF

Happy Birthday America!

Kestrel Shutters & Doors, Inc. www.DIYShutters.com sales@diyshutters.com

Now in our 20th Year
May 4, 1989

Soup & Nuts, Building a Shutter & Door Business.

Kestrel was started entirely from scratch back in 1988 by my partner and me. We began developing some different wood products namely radius arbors, pergolas, for entrance ways and folding screens. We officially opened for business on May 4, 1989 under the name of Kestrel Manufacturing. We decided to focus only on selling folding screens and so we set out advertising them. The folding screens drew reader interest in seeing our advertisements and we began to be flooded with brochure requests through the mail. With one of our folding screen designs being an operable louver shutter style one customer along the way asked us if we would make interior operable louver window shutters for them. One thing led to another and we soon found ourselves in the shutter business. These were the days of paper media as the World Wide Web was not yet commercialized.

Back in the early days of growing this business, “soup and nuts” referenced in the article title refers to dinner meals that my partner and I ate often. That is Lipton Cup of Soup and a piece of rye bread toast with peanut butter. An unusual but rather tasty combination, it was our economical and a quick dinner meal to make in order to just keep working into the night running the shop making the products while saving money to build the business.

We learned a lot making operable louver shutters and in no time we developed our brand which included a knock down shutter kit. We named the product The Original DIY Shutter™ kit. It was developed in order for the end user to paint or stain the shutters easier as well as allowing the end user to save some money by assembling the shutter frames themselves. Since operable louvered shutters were tricky to paint by hand and with the amount of labor involved in assembling the product it was timely to produce. In the early days we would sit hand assembling the components and we realized that anyone could do the same while watching TV. DIY Shutters™ were a smart solution.

Many good opportunities came our way in projects to build and print media articles. The Rich-Twinn Octagon House was one of many historic shutter replications that we furnished. We duplicated several rectangular as well as arched top shutters that featured both horizontal and vertical operable louvers specific to this project.

In 1996 an article was published in the New York Times about shutters and we were listed as a source. Not long after the article in the New York Times, the editors at Martha Stewart Living who read this article all came together with the same idea. The idea was to see if Kestrel could make, of all things, a folding screen. This screen would be one of several varieties shown for an upcoming article about the history of folding screens and their many uses. It was a full page photograph that captured the attention of many. We were right back to the original product that we had started out with. We received many orders thanks to that one article. For many years after the June 1996 issue we worked with several of the editors from Martha Stewart Living to make different items with our basic shutter frames, as well as interior shutters too, that they would need for a variety of their creative and informative articles.

One of these articles would show how to make dot cut outs in the June 2000 issue. It featured a fireside screen with an Art Deco hole cut out pattern made with a basic shutter frame and two bifold pairs of white circle cut out shutters for a kitchen window.

Later that year another article had a clip of our interior shutters in a kitchen room for the article titled ‘The Color Blue’. This was in the September 2000 issue.

We even made a shutter that was fitted to make a large mantle top mirror. A duplicate hangs in our office to this day.

The Hollister store was one of several other retail installations that our shutters were produced for to provide the look that they wanted. When the Hollister stores were in the planning stages I went to see the Abercrombie demo store set up with many old, authentic, antiques. Everywhere were antiques such as steamer trunks, carpets and furniture that would all be reproduced to look just as these worn originals for each of the future stores to be built.

Other retail projects have included these louver inserts made years back for a restaurant located in the Las Vegas Bellagio Casino next to the beautiful Murano Glass ceiling. The white louvered wainscot wrap each pillar section rising to the top.

Our goal was to build a business that would provide a great quality product with a good crew of people. Now after all of these years we are looking towards new goals as we keep Kestrel going strong. Since those early days we have added additional product lines to meet the needs of our customers and to diversify the business in making items that would be complementary such as louver inserts, closet doors as well as being the first in producing styles of shutters found only in Europe.

Our shop once consisted of a narrow isle about three to four feet wide in a garage where we made the first orders. All of these years later we have grown and today we now have a considerable amount of shop space. The first pieces of equipment that we owned were a small router and a mitre saw. While we now use specialized equipment to make the product lines faster and better we still hold on to those smaller original pieces which remind us of how it all began.

Photo credits:
Martha Stewart Living Omnimedia, Inc. -Magazine Covers as well as articles
Newstead Historical Society, NY- Rich-Twinn Octagon House
Brendan Smialowski for The New York Times- Hollister store, evoking a beach house.
Also to the customers of Kestrel Shutters & Doors, Inc.

The company name Kestrel is the name for the smallest member in the falcon family. Just recently I took this picture of two Kestrel silhouettes perched in the tree, most likely a male and female.

It was neat to see these two enjoying the evenings amber glow. American Kestrels were once seen in abundance throughout our area but over the last ten years the birds population has declined. What was once common to see these small birds perched on telephone wires along the country roads almost altogether disappeared over the last several years. The good news is that they seem to be on the comeback and I can see evidence of their reappearance in my travels. You can find more information about Kestrels as well as other information about all of the beautiful raptors at Hawk Mountain located in Kempton Pennsylvania. Their website is www.hawkmountain.org

Kestrel Shutters & Doors

A naturally beautiful and renewable choice – Wood shutters and doors by

Kestrel Shutters & Doors, Inc. www.DIYShutters.com 1-800-494-4321 / sales@diyshutters.com

Now in our 19th Year
May 4, 2008



Finding a wood shutter supplier with a simple Google search is easy, just be attuned to where and how the shutters are made and with what they made with before you buy. Do your homework by simply asking questions and doing some internet research on the materials and construction methods. There are many types of wood that shutters can be made with but you’ll want to choose the material that is best suited for your installation whether it is inside or out.

Each supplier or direct manufacture should be able to help you with selecting shutter and shutter hardware styles suited for the application and the sizes that you will need. Some companies even offer finishing services from a basic prime to a full finish ready to install. With the different types and styles of shutter hardware that are available your shutters can be fully functional as well as decorative.

Picture at right: Kestrel European Board & Batten with Breadboard top. However, there is something wrong with this install- Do you know what it is? You are welcome to post your answer in the comments section below.

Here at Kestrel Shutters & Doors we have been making both interior and exterior shutters since 1989. We are located in Southeastern Pennsylvania where so many shutters adorn the classic Chester County façade found on many historic homes and sites. The shutter designs that we have chosen as ‘standards’ follow the older shutter styles found not just here in Chester County but also throughout the US and abroad.

The shutters that we build are made entirely by us entirely here in house. We have a very good as well as dedicated team who produce each order. It’s a several step process before each shutter is assembled by hand. The process begins with hand sorting rough lumber for each order and then milling it to size and profile. Through the use of various specialized equipment we then process the milled materials into individual component parts. Where components are joined together we use what is called a mortise and tenon joint construction.


Note: Just because it’s mortise and tenon joinery does not imply that it is good unless it’s milled correctly. Joints that are loose or secured with screws in the end of the tenon are not as strong and are prone to failure. The best and most historically accurate way to secure a mortise and tenon joint is with a peg that goes through the tenon locking it in place like a cotter pin.

Kestrel mortise and tenon joints fit snugly together and are secured with Honduran Mahogany pegs. The pegs are positioned on the face of each stile according to the size of the tenon.

The hardwood that we use, Basswood and Spanish Cedar, come out of forests that are managed and are harvested responsibly. American Basswood is for interior use and Spanish Cedar is for exterior and interior use. Basswood, known as Linden wood, is used by woodcarvers because of it’s many good qualities. The stability, workability, and light patterned even graining is why carvers use it and that is what makes it a great choice in making interior shutters and interior doors, especially those with louvers, since the material holds straight and true. Spanish Cedar is traditionally used in lining cigar boxes and humidors. We began using Spanish Cedar over a decade ago as an alternative to Western Red Cedar because of the consistent quality of the wood that was lacking in Western Red and we found it to be more durable. While Spanish Cedar is predominately used for exterior work because it “breathes” out moisture making it rot resistant, the material also performs very well for interiors too, especially in humid areas where moisture is prevalent. It has also been used as a substitute for Honduran Mahogany since the grain pattern, color and quality are very similar.

Every shutter and door is made to order and available in unfinished wood or completely finished. By choosing full finishing in either paint or stain the shutters are ready for installation once received. However, if you are a DIY, do-it-yourself, kind of person we are the originator of a product called The Original DIY Shutter™ kit.

DIY Shutters™ are the same as our fully assembled version; we just do not assemble them. DIY Shutters™ are an easy to assemble kit to be completed start to finish on site with some general woodworking tools. We developed DIY Shutters just about the same time that the company started. The benefits in a DIY kit is about saving money and a great satisfaction in building your very own top quality shutters.

Did you know? We also offer DIY Shutter™ component parts.

Kestrel Shutters & Doors

A naturally beautiful and renewable choice – Wood shutters and doors by

Kestrel Shutters & Doors, Inc. www.DIYShutters.com 1-800-494-4321 / sales@diyshutters.com



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